2 - TESTING OF ALL TYPES OF LIFTING TOOLS, TACKLES & MACHINES

As per section 29 of the factories act and rule 55a of the factory rules of the respective state all lifting Tools like d shackles, chain pulleys, slings, belts and lifting machines like rig, hoist etc should be tested Atleast once in a year. A through visual examination of the tool like its hook, rope size, oil leakage etc should Be checked and load test should be carried at 125% for electrically operated machines and 150% for mannual Tools and machines.

3 - TESTING OF LIFTS AND HOISTS

As per section 28 of the factories act and rule 55a of the factory rules of the respective state all lifts and hoists (having a platform or a cage) should be tested atleast once in six months. A through visual examination of the hoist, ropes, gate way, limit switches etc should be made and load test should be carried at 125% of the capacity.

4 - TESTING OF PRESSURE VESSELS

As per section 29 of the factories act and rule 56 of the factory rules of the respective state all pressure vessels should undergo following examination:
A. Ultrasonic thickness testing of vessels - taking thickness at various points to check for any variance in thickness every six months
B. Internal check of the pressure vessel using boroscope and thickness gauge every one year to check for any rusting etc inside the vessel
C. Hydraulic testing of the vessels by water/ nitrogen as the case of may be at 1.5 times the work pressure and Hold it for 15 minutes approx to check for any leakage. It should be done once in every four years if internal Testing is being done and if it cannot be done then two years.
D. Calibration of the safety relief valve attached with the vessel at set pressure basis the work pressure of The vessel once in every year

5 - INTEGRITY CHECK OF VESSELS / PIPE LINE USING HYDRO TEST AND DYE PENETRATION TEST

6 - CHIMNEYS ASSESSMENT BY DOING VISUAL AND ULTRASONIC CHECKS

7 - VISUAL CHECK OF DANGEROUS MACHINES

As per section 21(2) of the factories act a stringent visual examination of these machines should be done to check for proper and safe working of these machines once in every six months.

8 - ANCHORAGE POINT TESTING BY USING TENSO METER OR ACTUAL LOAD AT SITE

9 - DYE PENETRATION TESTING

It is also called liquid penetrate inspection (lpi) or penetrant testing (pt), is a widely applied and low-cost inspection method used to check surface-breaking defects in all non-porous materials (metals, plastics, or ceramics). The penetrant may be applied to all non-ferrous materials and ferrous materials, although for ferrous components magnetic-particle inspection is often used instead for its subsurface detection capability. Lpi is used to detect casting, forging and welding surface defects such as hairline cracks, surface porosity, leaks in new products, and fatigue cracks on in-service components. We are certified dye penetration testing unit.

10 - MAGNETIC PARTICLE TESTING

Is a non-destructive testing (ndt) process for detecting surface and shallow subsurface discontinuities in ferromagnetic materials such as iron, nickel, cobalt, and some of their alloys. The process puts a magnetic field into the part. The piece can be magnetized by direct or indirect magnetization. To identify a leak, ferrous particles, either dry or in a wet suspension, are applied to a part. These are attracted to an area of flux leakage and form what is known as an indication, which is evaluated to determine its nature, cause, and course of action, if any.

11 - RADIO GRAPHY

Is a method of non-destructive testing where many types of manufactured components can be examined to verify the internal structure and integrity of the specimen. Industrial radiography can be performed utilizing either x-rays or gamma rays. Both are forms of electromagnetic radiation. The difference between various forms of electromagnetic energy is related to the wavelength. X and gamma rays have the shortest wavelength and this property leads to the ability to penetrate, travel through, and exit various materials such as carbon steel and other metals.

12 - SAFETY AUDIT, HAZOP STUDY, ON SITE EMERGENCY PLAN ETC

The provision for the preparation of health & safety policy is mandatory for factories covered under section 2(cb) and declared to be dangerous under section-87 of the factories act, 1948 and factories employing more than 50 workers. The audit is carried out as per is 14489 :1998 on "code of practice on occupational safety & health audit" to check the compliance with the factories act, 1948 and rules for respective states

13 - FIRE SAFETY AUDIT, TRAININGS AND FIRE DRILLS

14 - CHARTERED ENGINEERS CERTIFICATIONS

15 - TRAININGS: CRANE OPERATORS AND RIGGERS SAFETY TRAININGS

16 - NABL RELATED CALIBRATIONS LIKE CALIBRATION OF PRESSURE GAUGES, PRESSURE TRANSDUCERS ,ULTRASONIC, VERNIER CALIPERS ETC